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Full text of "Lasermatrix 2400 Parts Manual"

LaserMatrix® 

Series 2400 Laser Printers 
Replacement Parts Catalog 




OUTPUT 
TECHNOLOGY 



COPYRIGHT © 1996, OUTPUT TECHNOLOGY CORPORATION 

All rights reserved. This document may not, in whole or in part, be copied, photocopied, 
reproduced, translated, reduced to any electronic medium or machine readable form without prior 
consent, in writing, from Output Technology Corporation. 



Output Technology Corporation 

231 North Fancher Road — Spokane, WA 9921 2-1 381 

(509) 536-0468 



We suggest you use genuine Output Technology parts and authorized service centers: Contact us 
at — 

Voice: (509)536-0468 — Fax: (509)533-1280 



Output Technology maintains a Bulletin Board System (BBS) service. In the U.S.A., call (509) 533- 
1217 to access our BBS service for the very latest drivers, firmware, pricing, maintenance and 
troubleshooting aids, and application information. Also you can contact us at — 



FTP: ftp.output.com/public/output 

WWW: http://www.output.com 



Part No: 066-00495-00 
Rev. C 



CTS 046-00322-00-N 



GENERAL 

This catalog contains itemized lists of all servicing aids, supplies, expendables, and field 
replaceable parts for all models of the printer. Ordering information is provided for field replaceable 
units (FRUs). FRUs are illustrated at the end of this publication. 

Parts are listed in the following tables — 

Customer Replaceable Units (CRUs) and Miscellaneous, Page 2 

Field Service Tools, Page 3 

Field Replaceable Units (FRUs), Page 4 

RU illustrated parts breakdown drawings — 
Main and Lid Access, Pages 7, 8, and 9 
Paper Path, Pages 10 and 1 1 
Fuser, Pages 12, 13, and 14 
Right Side and Frame, Pages 15 and 16 
Left Frame Assembly, Page 1 7 
Engine Controller, Page 18 
Raster Image Processor, Page 19 
Low Voltage Power Supply, Page 20 



ORDERING INFORMATION 

To order a field replaceable unit (FRU), proceed as follows: 

1 . Find the appropriate item number from the illustrations at the end of this publication. 

2. From the FRU table on Page 4, match the item number to the FRU part number. 

3. Obtain the serial number of your printer (on the right side of the printer). 

4. If applicable, have your Visa or MasterCard number and expiration date ready, and then 
contact Output Technology Corporation by phone, fax, mail as instructed on the inside 
cover of this publication. 

Series 2400 



To order customer replaceable units (CRUs) or other miscellaneous items, select from the 
following table and then continue as directed in Step 4 above. 



CUSTOMER REPLACEABLE UNITS (CRUs) AND MISCELLANEOUS 



Order Number 


Description 


Customer Replaceable Units (CRUs) 


LM2400C101 


Developer Kit, containing — 




(1) Startup Toner Bottle 




(1) Toner Bottle Sprout 




(1) Developer Unit 




(1) Ozone Filter 




(1) Cleaning Kit (080-00072-XX) 


LM2400C102 


Drum Kit, containing — 




(1) Drum Cartridge 


LM2400C103 


Toner Kit, containing — 




(2) Toner Bottles 




(1) Toner Bottle Spout 




(2) Waste Toner Bottle 




(2) Felt Cleaning Pads 


LM2400C104 


FuserKit, 115 VAC 1 


LM2400C106 


Felt Cleaning Pad Kit (package of 10 felt pad assemblies) 


LM2400C107 


Fuser Kit, 230 VAC 1 


LM2400C108 


Fuser Kit, Label/Tag, 1 15 VAC 1 ' 2 


022-001 84-XX 


Starter Kit 3 



Consists of one fully assembled fuser heater and pressure assembly, including rollers, heat lamp, thermistor, thermal breaker, heat 

shield, felt pad, and felt pad cover. 

Same as LM2400C104 but with the thermistor mounted on the right end of the assembly rather than in the middle. In general, 

consider using LM2400C108 with printers dedicated to printing narrow labels and tags. 

Contains LM2400C101, LM2400C102, and LM2400C103. 



Series 2400 



Order Number 


Description 


CRUs (Continued) 


080-00072-XX 


Cleaning Kit, containing — 




(5) Wipes 




(5) Large-tipped swabs 




(1 ) Brush for cleaning corona wires 


Publications 


066-00492-XX 


Manual, Installation Guide 


066-00493-XX 


Manual, Operator's Guide 


066-00495-XX 


Manual, Parts Catalog 


066-00496-XX 


Manual, Maintenance 4 


Shipping 


046-00324-XX 


Ship Kit 



FIELD SERVICE TOOLS (Recommended) 

• Screwdrivers 

- #1 Phillips 

- #2 Phillips 

• Hex Allen wrench, 2.5 mm 

• 0.74 mm feeler gauge 

• Diagonal cutters 

• Needle nose pliers 



• Digital voltmeter 

• Cable ties 

• Toner vacuum cleaner 5 

• Varnish (for fixing small screws and 
adjustments) 

• Cleaning kit (080-00072-XX). See "CRUs 
and Miscellaneous." 



Includes Maintenance Manual LM1 000M1 05 and Parts Catalog 066-00495-XX. 
5 Such as 3M Model 497 (1 1 5 vac) with a standard toner filter. 

Series 2400 



FIELD REPLACEABLE UNITS (FRUs) 



Item 


Figure 


FRU Part No. 


Description 


Qty Per 
Printer 


1 
2 


6 
3a 


001-00333-XX 
001-00929-XX 


Contact, Earth Ground 
Guide, Paper, Top-Of-Form 




3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 


5 
1a 

7 

6 
6&7 

2 

1a 

4a 

1a 

4b 

4b 

1b 

2 

2 

3a 
3a 
3a 


002-00264-XX 
002-00265-XX 
002-00274-XX 
002-00275-XX 
002-00279-XX 
002-00333-XX 
002-00583-XX 
002-00584-XX 
002-00585-XX 
002-00586-XX 
002-00587-XX 
002-00588-XX 
002-00589-XX 
002-00590-XX 
002-00591 -XX 
002-00592-XX 
002-00599-XX 


Housing, Ozone Filter, Plenum 

Cover, Tractor Sensor 

Lid Catch, Left 

Lid Catch, Right 

Latch, Developer, Retaining, Green 

Cover, Erase LED 

Cover, Right Inside 

Heat Shield, Fuser, Lower 

Cover, Lamp Connector 

Cover, Fuser Felt Pad 

Heat Shield, Fuser, Upper 

Cover, Bottom 

Cover, Hinge, Right 

Cover, Hinge, Left 

Guide, Paper, Entrance 

Guide, Paper, Exit 

Roller, Pressure Exit 


2 
2 


20 
21 


1a 
1a 


009-00039-XX 
009-00074-XX 


Enclosure, Right Side 
Cover, Front (Front Door) 




22 
23 


1a 
2 


020-00205-XX 
020-00206-XX 


Cable, Control Panel 
Cable, LSU 




24 
25 
26 
27 
28 
29 
30 
31 
33 
34 
35 


2 
2 

3b 
2 
2 

1a 
2 
5 

3a 
3b 
3b 


021-00274-XX 
021-00276-XX 
021-00279-XX 
021-00280-XX 
021-00306-XX 
021 -0031 4-XX 
021-00649-XX 
021-00650-XX 
021-00652-XX 
021-00653-XX 
021-00654-XX 


Catch Release Assembly, LID 

Latch Pin Assembly, Top Cover, Right 

Slide Arm Assembly 

Enclosure Release Button Assembly 

Erase LED Assembly 

Left Enclosure, With Mounting Bracket 

Laser Scan Unit 

Drive Assembly, Front-End 

Guide, Paper, Main 

Transfer Charger Assembly 

Tractor Assembly 





Series 2400 



FIELD REPLACEABLE UNITS (FRUs) 



Item 


Figure 


FRU Part No. 


Description 


Qty Per 
Printer 


36 
37 
38 
39 
40 
41 
42 
43 
44 
45 
46 
47 
48 
49 
50 
51 
52 
53 


6 

7 

4a 
4a 

2 

4b 
4b 
4b 
3b 
3a 
1a 
4b 
4b 
4b 
3a 
3b 
4a 
4a 


021-00655-XX 
021-00656-XX 
021-00657-XX 
021-00658-XX 
021-00659-XX 
021-00660-XX 
021 -00661 -XX 
021-00662-XX 
021-00663-XX 
021-00664-XX 
021-00665-XX 
021-00666-XX 
021-00667-XX 
021-00668-XX 
021-00680-XX 
021-00682-XX 
021-00685-XX 
021-00693-XX 


Frame Assembly, Right 

Frame Assembly, Left 

Fuser (Heater & Pressure) Assembly, 115 VAC 6 

Fuser Base 

Top Cover Assembly, With Release Button 

Heat Roller Subassembly, Without Lamp 

Pressure Roller Subassembly 

Thermal Breaker Assembly 

Stepper Motor Assembly, Tractor 

Cover Assembly, Paper Exit 

Control Panel (Keypad) Assembly 

Fuser Heater Assembly, 1 1 5 VAC 7 

Fuser Heater Assembly, 230 VAC 

Fuser Pressure Assembly 

Tension Roller Assembly 

High Voltage Power Supply 

Fuser (Heater & Pressure) Assembly, 230 VAC 

Fuser (Heat & Pres) Assy, Label/Tag, 115 VAC 8 




54 


1a 


035-00039-XX 


Overlay, Keypad 




55 
56 
57 
58 
59 
60 
61 
62 
62.5 


1b 
8 
10 
9 
7 

4c 
5 

3b 
10 


040-001 72-XX 
040-001 73-XX 
040-001 74-XX 
040-001 76-XX 
040-001 78-XX 
040-001 79-XX 
040-001 80-XX 
040-001 81 -XX 
040-001 82-XX 


PCB, Backplane 

PCB, Engine Controller (EC) 9 

PCB, DIMM, RIP Firmware, LM2405 

PCB, Raster Image Processor (RIP) 10 

PCB, Toner Sensor 

PCB, Fuser Sensor 

PCB, Motor Controller 

PCB, Tractor Encoder 

PCB, DIMM, RIP Firmware, LM2406 





9 

10 



Order LM2400C104 (Page 2) which is a kit containing 021-00657-XX. (For printers dedicated to printing narrow labels and tags, 

consider using item 021-00693-XX.) 

For 115 vac printers dedicated to printing narrow labels and tags, consider using item 021-00693-XX. 

Order LM2400C108 (Page 2) which is a kit containing 021-00693-XX. 

Does not include firmware. See 043-00370-XX in this table. 

Also see 046-00348-XX. 



Series 2400 



FIELD REPLACEABLE UNITS (FRUs) 



Item 


Figure 


FRU Part No. 


Description 


Qty Per 
Printer 


64 


8 


043-00370-XX 


EPROM, EC Firmware 




64.5 
65 


1b 
1b 


046-00348-XX 
046-00890-XX 


Kit, PCB,RIP Controller 11 

Low Voltage Power Supply, Modified 




66 
67 
68 


5 
5 
5 


082-00201 -XX 
082-00204-XX 
082-0041 5-XX 


Gear, Inner Transfer, Front-End 
Gear, Main Drive, Front-End 
Actuator, Drum Sensor 




69 


4c 


097-001 27-XX 


Clutch, Fuser 




70 
71 
72 
73 


5 
5 

4c 
4c 


107-001 02-XX 
107-001 04-XX 
107-001 05-XX 
107-001 06-XX 


Motor, Front-End Drive (With Gear) 

Fan, Ozone 

Fan, Fuser Cooling 

Motor, Fuser 


2 


74 


4b 


11 3-001 53-XX 


Thermistor Assembly 




75 
76 
77 
78 
79 
80 
81 


3a 
4b 
4c 
11 
4b 
4b 
11 


11 6-001 22-XX 
11 6-001 23-XX 
11 6-001 24-XX 
11 6-001 25-XX 
11 6-001 26-XX 
11 6-001 27-XX 
11 6-001 28-XX 


Sensor, Paper Empty 

Halogen Heat Lamp, 115 VAC 

Sensor, Paper Jam 

Fuse, 125V, 15 A. (F3) 12 

Thermal Breaker 

Halogen Heat Lamp, 230 VAC 

Fuse, 250V, 6.3 A., Time-Delay (F1 & F2) 13 


2 
2 



12 
13 



Contains RIP Controller PCB (040-001 76-XX) plus standard-interface-connector (back) panel and optional-interface holder with 
cover plate. 

!4in. by "P/4 in. F3 is used with a 115 vac halogen heat lamp 
5 mm by 20 mm. F1 is the main fuse and F2 is used with a 230 vac halogen heat lamp. 



Series 2400 




Motor Control Housing Cover 



Figure 1a. Main Upper Access 



PD1-A1 



Series 2400 




RIP Controller PCB 
(See Figure 9) 



Figure 1 b. Main Lower Access to LVPS & Backplane 



PD1-B2 



Series 2400 




Figure 2. Lid Access 



PD1-C1 



Series 2400 




Figure 3a. Paper Path 



PD1-D1 



10 



Series 2400 




Figure 3b. Paper Path 



PD1-E1 



Series 2400 



11 




See Figure 4c for disassembly of fuser base assembly. 

See Figure 4b for disassembly of fuser heater & pressure assemblies. 



Figure 4a. Fuser Assemblies 



PD1-F1 



12 



Series 2400 




Figure 4b. Fuser Heater & Pressure Assembly 



PD1-G1 



Series 2400 



13 




Fuser Nip Paper Guide 
Speed Control Paper Vane 



Figure 4c. Fuser Base Assembly 



pdi-hi 



14 



Series 2400 




Figure 5. Right-Front Corner 



PD1-I1 



Series 2400 



15 




Figure 6. Right Frame Assembly 



PD1-J1 



16 



Series 2400 




Figure 7. Left Frame Assembly 



PD1-K1 



Series 2400 



17 



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I D I 2 

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IC Location U2 for Firmware (Item 64) ) 



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DD 




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B DO 



DD 



DD 




1 ■■■■■■■■■■■■■111 



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PCB does not contain firmware. 



Figure 8. Engine Controller PCB 



PD1- 



M1 



18 



Series 2400 



041 00102 01 



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M.A. 


EM 


.. 


"WaT"'" :.:[■ 


{]., 


s: 


Hi 






H < 

01 


1 1 




bmt^ 


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j; 









o 






2p2 



DO 



OOQOOOI)D™OD"0 




Connector for Optional SIMM 



MM HH^-'sT~b"~ • • 1 I : B SElllll3 rsj . Ml *i Ml ffl Ml Ml ■! :jJ 



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lot 




Connector for RIP Firmware** 



.0 U*«SOOO«. 



m 



PCB does not contain firmware. 
See Figure 10 for firmware. 



Figure 9. RIP Controller PCB (Without Firmware) 



PD1-N 



041-00101-00 



o 




Figure 10. RIP Firmware (DIMM) PCB 



PD1-01 



Series 2400 



19 



Fuse& 

Connector are 
Below Blinder 




Connector for 1 00-1 20 VAC 



81 (F1 is in Corner) 



Figure 1 1 . Low Voltage Power Supply 



PD1-L1 



20 



Series 2400